How does the production process of granular fleece fabric differ from traditional fleece fabric?

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Home / News / How does the production process of granular fleece fabric differ from traditional fleece fabric?

How does the production process of granular fleece fabric differ from traditional fleece fabric?

The production method of granular fleece fabric differs extensively from that of traditional fleece material, ensuing in its unique granular texture and improved houses. Let's delve deeper into the charming global of fabric production to apprehend these differences.
Traditional fleece material is commonly crafted from polyester fibers which might be knitted together the usage of a process known as knitting. The knitting method creates a looped construction which provides warm temperature and a tender floor. The cloth is then brushed with wire brushes to create a fuzzy nap on one or each facets, giving it the characteristic plush experience related to fleece.
In comparison, the production of granular fleece fabric includes a further step that introduces granules into the material. These granules are commonly product of polyester or other synthetic substances. The granules are combined with molten polymer or resin during the extrusion technique, forming a homogeneous mixture. This mixture is then converted into fiber shape thru extrusion and drawn into long strands.
Once the granules were converted into fibers, they are combined with conventional polyester fibers. The aggregate of granules and fibers is then spun into yarns, which might be then woven or knitted to create the material. During this manner, the granules are allotted lightly all through the cloth, developing a wonderful granular texture.
The addition of granules in the material production method gives numerous benefits. Firstly, the granular texture enhances the cloth's insulation talents, as the granules entice extra air wallet within the cloth. This increases the thermal retention houses, imparting better warm temperature and comfort.
Moreover, the granular texture additionally complements the fabric's moisture-wicking properties. The granules create additional spaces among fibers, making an allowance for stepped forward airflow and moisture absorption. This helps to regulate body temperature and maintain the wearer dry and comfortable in numerous climates and sports.
Another benefit of granular fleece material is its multiplied durability and resilience. The granules create a three-dimensional shape in the fabric, including power and preventing pilling and matting. This ensures that the fabric keeps its softness and lush feel over time, even after more than one washes and prolonged use.
The manufacturing technique for granular fleece material does require specialized machinery and system. The extrusion process for developing the granules necessitates the usage of extruders, which soften and mix the granular material with the polymer or resin. The ensuing combination is then fashioned into fibers the usage of spinning machines and included into yarns using weaving or knitting strategies.
Additionally, the first-rate control method for granular fleece cloth is important. The distribution of granules in the fabric must be regular and uniform to make certain top-rated overall performance. Manufacturers rent diverse techniques which include electrostatic devices and unique mixing strategies to attain this.
In end, granular fleece fabric stands proud from traditional fleece fabric due to its particular granular texture, more suitable thermal retention, moisture-wicking houses, and accelerated sturdiness. The manufacturing process of granular fleece fabric includes the addition of granules for the duration of extrusion, ensuing in a fabric that gives superior comfort and performance. With its innovative traits, granular fleece material is gaining popularity as a sought-after fabric for diverse packages where consolation, warm temperature, and resilience are important.